[secant0give]

I'll make the mould in two halves, from the inside out it will be as follows:

Gelcoat then strong bog in the sharp corners then 2 oz cloth, then 4 or 5 layers of 6 oz cloth, then I'll back that up with 2 layers of heavy Bi-axial glass cloth and I'll make a few frames from 1/2 plywood to hold it all nice and stiff.

Once the mould is made it should be very quick to knock out a fuse or 2 or 4.

I think it's worthwhile making a mould of this one, it's just such a lovely flyer. It handles beautifully despite being reasonably heavy for it it's size.

It doesn't have to be built that heavy either
With a Rarebare motor in it and the 1300 4S pack it would be quite a bit lighter than it is now. It would fly for ages and still be quicker than a rarebear. Being lighter I'm sure it would fly even nicer as well.

There are also some in-runners that might go very well too running 3S lipos.

There is heaps of room in the fuse to take any number of different configurations of motor esc and lipo pack.

I was actually supprised at how quick and easy it was to rough out the shape of the plug. Much quicker than building up a fuse from Balsa sheets
Here's the plug with a little more work done to it. I've probably spent a little over an hour on it so far.